Bioprocessing Media and Supplements

AF² Production Facility

Pharma-like Manufacturing–Fit, Finish and Segregation


Unidirectional flow of materials, personnel, and products

The design of BD’s new AF2™ Production Facility is based on the stringent needs of biopharmaceutical manufacturers, and incorporates the following design features:

Completely segregated manufacturing areas with zoned air handling systems and terminal UPLA filters

State-of-the-art modular clean room systems designed and installed by AES Clean Technology

Continuous nonviable particle measurement system for environmental control and monitoring

Automated CIP (Clean in Place) and SIP (Sanitize in Place) cleaning processes

Water system meets USP and EP requirements and generates USP grade UPW (USP Pure Water) WFI (Water for Injection) and Pure Steam

Unidirectional flow of raw materials, personnel and products including separate areas for gowning, de-gowning and material air locks.

In addition, full viewing corridors throughout manufacturing areas facilitate audits and maintain environmental control.

Unidirectional flow of materials, personnel, and products

Hosokawa Alpine UPZ 100 milling pin

State-of-the-Art Pin Milling Technology

The new AF2™ Production Facility employs state-of-the-art Hosokawa Alpine UPZ pin milling technology, ensuring product integrity and consistent performance while minimizing risk of cross-contamination:

Maintains particle size consistency at 95% less than or equal to 212 microns

Capacity – Up to 300 Kgs / hour

Minimal heat generation

Easily cleaned using CIP process

Milling is also available upon request for custom cell culture media formulations.

Hosokawa Alpine UPZ 100 milling pin